WPR5000 Series Tool Changer by Zimmer

Manufacturer: Zimmer

Tool changers WPR5000 series

MAXIMUM FLEXIBILITY AND EFFICIENCY

The WPR5000 series tool changer features a flat design, increased repeat accuracy and maximum tightening stroke. The compact design allows optimal use of space, while the high load capacity ensures that even heavy tools weighing up to 500 kg or more can be handled with ease.

  • Safer tool changer
    Maximum safety due to a spring-loaded piston, self-locking mechanism, optional sensors and other accessories. The Zimmer Group tool changer therefore meets the requirements of Performance Level d, Control Category 3.
  • Locking kinematics
    The innovative locking kinematics with locking bolts and extreme rigidity is the new benchmark for tool changers. The extremely flat design also minimizes the torque load on the robot, which allows smaller and more cost-effective robots to be used.
  • Endless variety
    Regardless of the medium being transferred, with the right energy elements of the WER1500 and WER3000 series you get a standardized transmission of pneumatics, fluidics, electrical signals, power and communication and much more.
Cross-section diagram of a robotic vacuum showing internal components and cleaning features.

Always the right transmitter - Energy elements

 

ENDLESS VARIETY

Energy elements are the most important accessories for tool changers and are essential for the transmission of a wide range of different media from the stationary part to the loose part. All tool changers offer integrated air transfer systems as standard. If larger or smaller cross-sections are needed, energy elements can be used. In addition, almost all media such as load current, signal current, hydraulics and communication can be transmitted using energy elements.

Our expertise—your advantage

  • Standardized: Standardized interfaces and a modular design ensure flexible and cost-effective integration into all applications.
  • Integration: Components can be integrated seamlessly into existing systems and processes.
  • Innovative: The most modern technologies for efficient and future-proof solutions.

COMPREHENSIVE RANGE OF ACCESSORIES

The WPR5000 series tool changers offer a comprehensive range of accessories that significantly increase the efficiency and user-friendliness of your automated processes. These accessories allow seamless integration into existing robotic applications and ensure maximum reliability and operating convenience.

The storage station

Flexibility 
Two storage stations have been developed for the WPR5000 series tool changer. With integrated in-plane axis compensation module  and secure loose part locking or the classic variant.

Safety 
The pneumatic spring-loaded locking mechanism integrated into the storage station ensures that the loose part can be placed in almost any spatial direction and is securely locked into it.

Sensors 
The range of accessories is completed by optionally available sensors for sensing the locking mechanism in the storage station and the loose part.

Passive safety interlock 
It is also possible to open the storage station at the right time entirely without active control using a passive interlock via the stationary part and to lock it again automatically.

Close-up of a precision optical component with adjustment knobs and mounts.
Close-up of a black inline microphone with a 3.5mm jack and control button.

Piston position sensing

The piston position sensing using 2-point magnetic field sensors enables simple and reliable position monitoring of the locking mechanism. Unlike conventional systems where the sensors are mounted on top of the tool changer, the WPR5000 series features side integration. This maximizes the use of the installation space and minimizes the interference contour of the tool changer.

Programming tips

The programming tips provide an intuitive and simple way to make the teaching and programming process as easy and efficient as possible for the user. In addition, there are also markings on the storage station and on the suspension system for the loose part that significantly simplify the process of setting up the tool changer on the robot.

Close-up of various metallic pen nibs arranged diagonally on a white background.